Copper Braided Wire Flexible Busbar 01

01-  Introduction to Copper braided wire flexible connections

‌Ø Copper braided wire flexible connections are made by weaving copper wire

‌Ø Copper braided wire flexible connections has become key components for new energy batteries, power equipment, and industrial welding rely on high conductivity,Flexibility and high temperature resistance have, It can reduce resistance by 15% and eliminating vibration loosening problems

02.Compared with traditional rigid copper busbars, copper braided wire soft connections have the following significant advantages

‌Ø Good flexibility: The woven structure enables it to adapt to complex installation environments, relieving stress caused by mechanical vibration and thermal expansion and contraction

‌Ø Easy installation: The soft connection can be cut to length according to actual needs and fixed by crimping or welding, greatly improving installation efficiency

03-Key points of production process and technology

‌Ø The production process of copper braided wire soft connection directly affects its performance and quality. Core pocess as follows:

‌Ø Weaving: Copper wire is woven into a strip or tube structure using a professional weaving machine, and the weaving density and angle need to be strictly controlled to ensure flexibility and uniform conductivity.

‌Ø End processing: Copper terminals are connected to braided wires through crimping technology to ensure mechanical strength and conductivity.

04-Application Scenarios and Typical Cases-New Energy Battery Field

‌Ø Copper braided wire flexible connections are used for conductive connections between battery modules in electric vehicles and energy storage systems. Its flexibility can effectively absorb the expansion stress during battery charging and discharging, avoiding the risk of fracture caused by rigid connections

‌Ø Test data from a certain lithium battery manufacturer shows that after using silver plated copper braided wire for flexible connection, the overall resistance of the battery pack decreased by 15%, and the temperature rise phenomenon was significantly improved

‌Ø In solar photovoltaic power plants, they are used to connect solar panels with inverters, ensuring efficient and stable power output

‌Ø In the battery management system and drive system of electric vehicles, they are important bridges connecting the battery pack and motor controller, ensuring the power supply and driving safety of the vehicle

‌Ø The soft connection of copper braid is flat in shape and soft in texture, suitable for use in equipment with complex assembly angles; The heat dissipation effect is very good, which can effectively reduce the temperature of electrical equipment and ensure the normal operation of the equipment; It has good breath ability and can ensure that the equipment is not affected by the external environment during operation, ensuring the stability and reliability of electrical equipment